Suzhou Ellison Packing Machinery CO., LTD
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Auto Liner Type 5 Gallon 18.9L 20L Bottle Barrel Pure Drinking Water Washing Filling Capping Sealing Machine
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Description
The barreled water filling machines are designed for producing 5-gallon barrel drinking water. There are 8 kinds of water filling machines which can produce 60, 100, 150, 300, 450, 900, 1200 and 2000 5 gallon barrel drinking water per hour. Every machine has consisted of rinser, filler, and capper. The rinser has several sprays which can be used as for both clean water rinsing and disinfectant rinsing. The disinfectant can be recycled. The filling machine also has automatic capping device and cap rinsing device. The whole production line can automatic feeding barrel, rinsing, sterilizing, filling, capping, counting and output.
This barreled water filling machine integrates washing/filling/capping into one unit. The water filling machine is the good ideal to produce the mineral water, distilled water, and pure water equipment. The whole filling machine adopts the high-quality stainless steel, The water filling equipment is erosion proof ability is strong, easy to washing.
Technical features
1. The 5 Gallon Filling Machineis composed of barrel washer, barrel filling machine and barrel sealer into one unit.
2. Especially for filling drinking water of 3 and 5 gallons. It is an idea filling line to produce mineral water, distilled water and purified water.
3. The whole line is made of superior stainless steel, anticorrosive and easy to clean.
4. Only two operators are needed for a line, which is wholly automatic barreled
5. Full-auto or semi-auto barrel de-capper, full-auto leakage inspection, full-auto barrel outside brusher, full-auto barrel loading machine, steam shrinking film machine and coding system can be choose depends on what customer's need.
Main Machine Features
1. Shape structure adopted concave and convex shape,
perfect appearance also reduces the leakage.
2. The thickness of the stainless steel plate which used for 600bph is 3mm.
3. Tank and the heating pipe in tank are removable which become more clean sanitation.
Filling Part Features
1. Uploading and dropping barrels changed from 45 degree to translatory which is more stable.
2. Nozzle can insert into 10-15cm of the barrel in order to rinse little impurities down. Rinsing pump is separately controlled by different magnetic valves. Pump only work when there is barrel on that. It can avoid the mixture of different cleaning fluid.
Capping Parts
1. Liquid level difference is controlled in 1cm.
2. Machine is equipped with Cap Sterilization system, which is 1.2m. The system make products more clean and safe by using sterilization and finished water.
3. Customers can choose to equip ABB/SEW motor, GRUNDFOS water pump, FESTO pneumatic component.
Flat Conveyor
The chain board on conveyor is made with stainless steel. The appearance of foot stand is perfect, and the height can be adjusted
Main technical parameter
(1) Pre-washing,
(2) Dripping,
(3&4) Washing by the recycled water
(5) Dripping,
(6&7) Disinfection liquid,
(8&9) Finished water,
(10) Dripping
6) Including system for automatic cap settling and cap transportation
Main parts list
| No | Product Name | Brand | Made-place |
| 1 | Automatic Switch | meilarila | France |
| 2 | AC contactor | Schneider | France |
| 3 | PLC | MITSUBISHI | Japan |
| 4 | Electric switch | China | |
| 5 | pump | BestBrand in China | China |
| 6 | Cylinder of principal axis | Airtac | Taiwan |
| 7 | Cylinder of up and down | Airtac | Taiwan |
| 8 | Cylinder of cap press | Airtac | Taiwan |
| 9 | Cylinder of jar push | Airtac | Taiwan |
| 10 | Cylinder of filling valve | Airtac | Taiwan |
| 11 | Air pressure processing system | Airtac | Taiwan |
| 12 | Air pipe.fittings | Airtac | Taiwan |
| 13 | Nozzle | Shanghai waigaoqiao company | Join venture |
| 14 | Chain | Z304 Stainless steel | Made byself |
| 15 | The valve of water inlet | Z304 Stainless steel | Made byself |
| 16 | Filling valve | Z304 Stainless steel | Made byself |
| 17 | The thickness of Stainless steel plate | 1.5mm | Made byself |
| 18 | Capacity | jar/hour | 240 |
| 19 | Total power | kw | 1.5 |
| 20 | Filling heads | pic | 2 |
| 21 | Number of cover pressing | pic | 1 |
| 22 | Pressure of the air source | Mpa | 0.5 |
| 23 | Consumption of air | M3/min | 0.6 |
Parameters
| Model | Working position number,filling heads and capping heads | Production capacity | Applicable bottle specifications (mm) | Main motor power(kw) |
| QGF-100 | 3,1,1 | 100BPH | 3-5gallon, D=265-273mm, H=150-360mm | 1.41 |
| QGF-150 | 5,1,1 | 150BPH | 1.5 | |
| QGF-300 | 7,2,1 | 300BPH | 6 | |
| QGF-450 | 9,3,1 | 450BPH | 30 | |
| QGF-600 | 11,4,1 | 600BPH | 32 | |
| QGF-900 | 13,8,1 | 900BPH | 35 | |
| QGF-1200 | 15,10,1 | 1200BPH | 40 | |
| QGF-1500 | 17,12,1 | 1500BPH | 52 |
Production line (Flow chart)
ChartEmpty bottle Conveyor belt---→Caps Decapper---→ Brush External Bottle Washer ---→Automatic Bottle Loading System---→Internal Bottle Washer/ Disinfecter ---→ Rotary Filler ---→ Chain Plate Capper with caps washer---→Filled Bottle Conveyor Belt---→Lamp Checker---→Insert the caps label Sleeve Labeling Machine---→Heat Shrinking Machine---→Chain Style Bottle Lifter ( for the purpose to put on the plastic film cover) ---→Filled Bottles Conveyor Belt to the truck or stock room.
Raw material: Preform
MOULD MANUFACTURE PROCESS
1) Cap Mould : grinding→fly-cutter →CNC Milling→drilling→lathe→boring lathe→electric pulse →fine fly-cutter→polish→electroplate→install
2) Preform Mould: grinding→drilling→lathe→boring lathe→fine fly-cutter→electroplate→install
Bottle Preform
| SNCK SIZE | WEIGHT(g) | CAP |
| 28MM | 15/17/18/20/21/.../68 | screw cap,blue,white,any color |
| 30MM | 13/14/15/16/25/.../45 | screw cap,blue,white,any color |
| 38MM | 22/25/28/29/30/.../80 | screw cap,blue,white,any color |
| 46MM | 55/60/65/70/75/.../130 | screw cap,blue,white,any color |
| MORE | MORE |
More machines: Water treatment system
Raw water pump: connect to raw water,we supplier the best supplier Nanfang pump or Grundfos pump.
Silica sand filter: Silica sand as a filter medium can intercept and remove suspended matter effectively, organic matter, colloidal particles, microorganisms, chlorine, odor and some heavy metal ions in water under certain pressure, so as to reduce water turbidity.
Active carbon filter: It can filter chlorine content in water: <0.1PPM, and has significant effect on odor, organic matter, colloid and iron in water. It can also reduce turbidity, chroma of water, purify water quality and reduce pollution to follow-up systems (reverse osmosis, ultrafiltration, ion exchanger).
Sodium ion exchanger: Sodium ion exchanger (softener) is used to remove calcium and magnesium ions from water. When calcium and magnesium ions in water are exchanged by sodium ion, carbonate scale and sulfate scale are not easily formed in water, thus softening water can be obtained.
Precision filter: It adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life.
Reverse osmosis: it is composed of reverse osmosis membrane (RO), high pressure pump and washing system to protect the reverse osmosis membrane. It can intercept substances larger than 0.0001 micron. It is the finest water filter. It can effectively intercept all dissolved salts and organic substances with molecular weight greater than 100, and allow water molecules to pass through.
Hollow Fiber ultrafiltration: Ultrafiltration technology is a new technology widely used in water purification, solution separation, concentration, and extraction of useful substances from wastewater, wastewater purification and reuse. The separation process can be carried out at room temperature. It is suitable for the concentration or purification of some heat-sensitive substances such as juice, biological agents and some drugs. It has a wide range of applications. The size of Dalton or solute is 0.0. Ultrafiltration separation technology can be used in the range of 01-0.1 um.
UV: After the RO system, the bacteria in the water are eliminated by using the UV sterilizing lamp.
Ozone mixing tower: Ozone mixing tower is also known as oxidation tower. Its function is to mix ozone into water. In order to achieve the ideal sterilization effect of ozone, ozone mixing tower is used to mix ozone and water fully under certain pressure and time.
Ozone generator: Ozone is a widely recognized high-efficiency disinfectant in the world. Chemical property is particularly active, is a strong oxidant, at a certain concentration can quickly kill bacteria in water and air.
Why Choose Chuen Chen?
1. Experience
Chuen Chen Since 2013. We are professional in water&beverage solutions over 6 years.Modern factory of 2000 square meters.over 40 countries’ customers are using Chuen Chne machines.
2. Quality control
Chuen Chen machines all parts adopts CNC (computer numerical control machine tools) for processing.Precision was improved greatly.
3. Reasonable Price
Chuen Chen machines are highest cost performance. Our machines and good service worth your cost.
4. Warranty
Chuen Chen provide 24 months long warranty, free parts and effective service in a timely manner. After the warranty, lifelong provide widely favorable technical support and after-sales service.
5. Turn-Key Project
Chuen Chen's Turn-key Project including pre-sale and after-sale service, can provide the whole production line, factory design, design bottle, provide a layout diagram, provide auxiliary materials supply agent information, machine installation and debugging, staff training and so on.
6. After-sale service
Chuen Chen will send engineers to customers factory. Offer installation, debug and technology training to customers.After sales hotline: 0086-13584426100.
Contact us
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Contact person: Vickie Sun
MOB (whatsapp / wechat): 0086 13584426100
Email: sunpiu2012@gmail.com
Skype: vickiesunqiu
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