Suzhou Ellison Packing Machinery CO., LTD
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10000BPH CSD Bottling PET Carbonated Soft Drink Filling Production Line
General information
The machine is mainly used for filling carbonated drink. It combines rinsing and filling and capping as one automatic body suitable for PET or other plastic bottles. The iso-pressure (iso-barometric) filling technology is adopted enabling it to fill more efficiently and more stably with more output than the machine of the same level from others.
Processing steps
1, Water treatment system
Raw water pump: connect to raw water,we supplier the best supplier Nanfang pump or Grundfos pump.
Silica sand filter: as a filter medium can effectively intercept and remove suspended matter, organic matter and some heavy metal ions in water under certain pressure, thus reducing the turbidity of water.
Active carbon filter: can filter chlorine content in water: <0.1PPM,It can also reduce turbidity, chroma of water, purify water quality.
Sodium ion exchanger (softener): is used to remove calcium and magnesium ions from water, thus obtaining softened water.
Precision filter: adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life.
Reverse osmosis: is composed of reverse osmosis membrane (RO), high pressure pump and washing system,It can intercept substances larger than 0.0001 micron. and allow water molecules to pass through.
UV: After the RO system, the bacteria in the water are eliminated by using the UV sterilizing lamp.
Ozone: It is a strong oxidant, which can quickly kill bacteria in water and air at a certain concentration.
Finished water tank: is used to store filtered pure water, which is connected with filling machine for application.
Different water sources with different equipment configurations. We will jointly choose the most suitable water treatment system for you!
2, PET bottle blow molding system
Blowing cavity
Number: 4 cavity
Blowing range: 0.1-1.5L
Blowing speed: 2000BPH
Heating tunnel
Layer: 9 layer
Brand: MIC
Original: Zhejiang
Full layer heating tunnel will heat the preform in all sides, heating effect will be very well.Then into blowing machine.
Heating head
Name: Heating heads
Brand: MIC
Original: Zhejiang
Heating head makes preform inner warming.
Relay
Control: Button
Brand: MIC
Using life: Above 10years
This control panel is suitable for semi-auto blowing machine,MIC-8Y1,MIC-8Y,MIC-9A,MIC-7A.
Application
Material: Pet preform
Volume: 0.1-1.5L
Shape: Customized
Material: PET
Body diameter: 50mm-200mm
Height: 50mm-650mm
Neck diameter: 15mm-50mm
Configurations
| S/N | Name | Brand | country |
| 1 | Main motor | ABB | Switzerland |
| 2 | Inverter | MITSUBISHI | Japan |
| 3 | PLC | OMRON | Japan |
| 4 | Touch screen | MITSUBISHI | Japan |
| 5 | Contactor | SCHNEIDER | France |
| 6 | Thermo- relay | SCHNEIDER | France |
| 7 | Air-break switch | SCHNEIDER | France |
| 8 | Proximity switch | TURCK | USA |
| 9 | Photoelectric switch | BANNER | USA |
| 10 | Air circuit system | SMC | Japan |
| 11 | Water pump | Southern | China |
Technical specification
| Model | DCGF14-12-5 | DCGF16-16-6 | DCGF18-18-6 | DCGF24-24-8 |
| Production capacity(b/h) | 2000 | 3500 | 5000 | 7000 |
| Suitable bottle shape | Circular or Square | |||
| Bottle diameter(mm) | Φ50-Φ95 | |||
| Bottle height(mm) | 150-310 | |||
| Washing medium | Aseptic Water | |||
| Total power(kw) | 3 | 3.5 | 4 | 5.5 |
| Weight(kg) | 2200 | 2800 | 3000 | 4500 |
| Overall dimensions(mm) | 2050*1550*2200 | 2400*1750*2200 | 2550*1850*2200 | 3000*2150*2200 |
| Model | DCGF32-32-10 | DCGF40-40-12 | DCGF50-50-12 | DCGF60-60-15 |
| Capacity 500ml | 10000 | 15000 | 20000-24000 | 25000 |
| Bottle type | PET Circular or square | |||
| Bottle diameter | 50-115 mm | |||
| Bottle height | 160-320 mm | |||
| Air consumption | 0.3-0.7 Mpa | |||
| Air pressure | 5-8bar | |||
| Washing medium | Aseptic water | |||
| Pressure of washing | >0.06Mpa <=0.2Mpa | |||
| Power (kw) | 6.2 | 7.8 | 10 | 13 |
| Weight (kg) | 7500 | 8500 | 9000 | 9500 |
Characters
1, Machine Material
- Juice touch parts are stainless steel 304 or 316L
- Frame material is stainless steel 304, the thickness is 1.5mm
- The machine table is carbon steel, we add more poles under the table
- Bushes are changed to imported brand which is free lubricate
- All parts are manufactured in more precise
2, Machine structure
- There a return system along with the juice filling machine; once the juice temperature is lower than 85 degrees Celsius, it will be returned to UHT for sterilizing again
- Apply the circular tank to avoid the residual
- New type: round smooth corner, Arm controller installed on the machine
- Monoblock high speed 3 in 1 washing - filling - capping unit
- The pump is adopted the Nanfang pump which is one of the best brand in China
3, Each unit features
- Washing Part: The washing pipes can be changed to stainless steel 304
- Filling Part: there are several types of filling valves for carbonated drink; it will be basing on the product performance to recommend the filling valve;
- Capping Part: No bottle no capping
Sales Service
1, New plant planning
No matter whether you're a newcomer or a sectoral expert -- we have the specialists who can provide the comprehensively can-do support you need for planning a new facility in terms of not only actual beverage production, but also filling, packaging. From begining of investment capital calculating, plant strudcture designing, to complete relative equipment supplying and final plant installation and adjustment, we handle whole set solution to all your satisfaction.
2, Factory layout design
Just give us your factory size, we will give you a perfect warehouse layout.
3, Bottle/Label design
If you are new, if you do not have any idea about bottle and label design. We will help you design it till you satisfy.
FAQ
Q: This is the first time I cooperate with your factory. How can I trust you about the machine quality?
A: Before ordering the machine, we will make the offer very clear. For example, the material thickness, the brand etc. We can have the video call and I will show what we have in the factory;
Also you can visit us to see the machine;
Q: If the quality doesn't meet my requirment, how can you solve this problem?
A: Before ordering the machine, we will negotiate the machine inspection standard. Then start production; If you are not satisfied with the quality, show us, we will re-do it before shipping;
Q: Can I run the machines in your factory if I buy the complete line in your factory?
A: Sure, why not. We will have the line connected and tested in our factory before shipping even you didn't mention; We will make it working before arriving at your factory;
Q: How can I get the machine?
A: Our company have the export license, so we can help to ship the machine to discharge port that you are available.
Q: How can I install the machine and commissioning? Do you have the technician to my factory?
A: We have the technician available to your factory for machine installation and commissioning; BUT client should be responsible for the round-way flight tickets, technicians' daily salary, local transportation, local hotel and eating.
Detailed photo for ref
