Suzhou Ellison Packing Machinery CO., LTD
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Automatic Rotary 3 In 1 Herbal Tea Glass Bottle Rinser Filler Capper Machine
Machine description
The filling machine is used in hot filling and sealing of green tea, black tea, wulong tea, and fruit juice drink. The filling machine integrates washing, filling, capping together. The design is scientific and reasonable. Its operation and maintenance is convenient. The automatic is high. It is good equipment for choosing hot drink filling machine.
The filling machine is adopt block bottle-neck hanging work state design, and be adopt filling valve rise-drop design; It's be satisfy for 95 ° C hereinafter hot filling technology demand; It's adopt person-machine interface touch-screen, PLC, transducer etc advanced control technology. It's osculant the drink material parts are adopt the sus304 stainless steel. The machine main motor, reducer, mostly axletree, pressurize parts electricity ware element, gas drive element etc are adopt famous international manufacturer products.
Production line
1) water purification system
The water making system is pre-treating the tap water in the raw water container and desalting in the anti-penetration system to get pure water. The pre-treatment device consists of mechanical filter, reactive carbon filter, natrium ion exchanger and precise filter. The core parts of the anti-penetration system has applied world famous water pump of "glanf" from Denmark and the anti-penetration RO films made by Haidenen Co.of U.S.A..The full set of film washing device is affiliated. The structure is simple, the operation is convenient, the technical level is high. This system is the most ideal drinkable water production facility in China.
Source water tank →Source water pump→ Quartz sand filter→ Active carbon filter→ Ion soften machine→ Fine filter →Reverse Osmosis → Ozone sterilizer → pure water tank
2) Juice CSD drink processing system
1 High-shear emulsifying tank + Plate heat exchanger
2 Mixing tank
3 UHT sterilizer + homogenizer machine + Buffer tank
4 Hot water system + Hot water tank
5 CIP cleaning system
3) Bottle filling & packing system
Pure water tank→Bottle blower→Air conveyor →Washing, filling & capping 3-in-1→ Light check → Full-automatic labeling machine → Ink jet machine →Full automatic PE film packing machine→ warehouse
4) Bottle making system
pet preform→Autoloader→reheater →molding→ bottles
5) Flat conveyor
1.Energy saving. High efficient. Adapt to customer factory layout
2. Special lubrication system, keep products clean, health, safety
3.Extended service life
4.Electric eyes design keep whole line running safety and quickly
5.Overload protection mechanism to effectively ensure the safety of the machine
6) Bottle feeding mechanism
| 1) The air conveyor is directly connected to the bottle inlet wheel. |
| 2) The bottle-infeed wheel adopts the innovative design of the bottle-mouth clamping mechanism with splitting function, which eliminates the bottle screw and the conveyor chain. It is not necessary to replace and adjust any part when doing with different bottles. |
General information
| Containers and Specifications | ||||
| Project Name:Automatic Piston / Flowmeter Filling Machine | Oil and Fat Products | |||
| Bottle Material | Bottle Shape | Filling Range | Filling Heads | Production Capacity |
| PET / PP / PE / Glass / Metal | Round / Square / Unique Shape | 200ml-6000ml | 4-16 | 700-4000bph |
| Filling Valve | Each filling valve is controled by servo motor ,realizing segmented high-and low-speed control ; vacuum resorption devices without leakage. | |||
| Cap closing method | applicability for both crowning and capping, mechanical instant sealing or servocontrolled sealing | |||
| Bottle components | rapid replacement without tools, such as star wheels for bottle infeed and outfeed, and bottleneck clamps | |||
| Filling precision | limit deviation: ±2-3g standard deviation: 1.5 | |||
| User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
| User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% | |||
Parameter
| Model | RCGF14-12-5 | RCGF18-18-6 | RCGF24-24-8 | RCGF32-32-10 | RCGF40-40-12 | RCGF50-50-15 | RCGF60-60-15 | ||
| Rising heads | 14 | 18 | 24 | 32 | 40 | 50 | 60 | ||
| Filling heads | 12 | 18 | 24 | 32 | 40 | 50 | 60 | ||
| Capping heads | 5 | 6 | 8 | 10 | 12 | 15 | 15 | ||
| Capacity based on 500ml PET bottle | 4000BPH | 5000BPH | 10000BPH | 12000BPH | 15000BPH | 18000BPH | 25000BPH | ||
| Suitable bottle shape | PET bottles with different volume and shapes | ||||||||
| Suitable bottle diameter(mm) | Φ50-115 | ||||||||
| Suitable bottle height | 160-320mm | ||||||||
| Compressed air pressure | 0.3-0.7MPa | ||||||||
| Washing water pressure | >0.06MPa,≤0.2MPa | ||||||||
| Motor power (KW) | 2.2 | 3.5 | 4.5 | 6.0 | 7.5 | 9.5 | 11.2 | ||
| Dimensions(mm) | 2300* 1600*2500 | 2600* 1920*2550 | 3100* 2200*2800 | 3850 *3000*2800 | 4850* 3800*2750 | 5750* 3550*2750 | 6500*5500*2750 | ||
| Weight (KG) | 2600 | 3650 | 4800 | 6800 | 8500 | 1000 | 12000 | ||
Features
A) Washing part of Bottled Beverage Filling Machine
- All 304 stainless steel rinser heads, water spray style inject design, save water consumption & more clean
- 304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
- 304 stainless steel washing pump
B) Filling Part of Bottled Beverage Filling machines
- High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly & steadily,
- Filling volume adjustable in fine rank, same liquid level after filling
- All 304 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
- 304 stainless steel filling pump
- no bottle no filling
C) Capping part of Bottled Beverage Filling machine
- Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
- All 304stainless steel construction
- No bottle no capping,
- Automatic stop when lack of bottle
Auxiliary machines for filling machine
1, Liquid nitrogen injection machine
2, Cap elevator
3, Cap sorting machine
4, Online cap washing tunnel
5, Bottled juice pasteurizer tunnel
6, Option: air filter device
Electric Configurations
| Item | Parts Name | Brand | Brand |
| 1 | PLC | Siemens | Germany |
| 2 | Inverter | ||
| 3 | Touch Screen | ||
| 4 | Switch | ||
| 5 | Contactor | ||
| 6 | Relayer | ||
| 7 | Solenoid Valve | AIRTAC | Taiwan |
| 8 | Drive motor | FEITUO | Swiss |
| 9 | Reducer | CNP | China |
| 10 | Water Pump | SKF | China |
| 11 | Main Bearing | AUTONICS | Sweden |
| 12 | Sensor | AIRTAC | Korea |
| 13 | Air component | ABB | Taiwan |
Video
| Automatic rotary glass bottle tomato sauce filling machine | https://youtu.be/aRZX07lyC7k |
| Barrel edible oil filling capping machine (taken from client's factory) | https://youtu.be/SuIyyWGANcY |
| Two piece tin can oil filling sealing machine (taken from Client's factory) | https://youtu.be/VMpodMeGHdE |
| Hot pot edible oil canning sealing machine 2 in 1 | https://youtu.be/cOKJlt8OazE |
| Automatic 2 in 1 tomato sauce filling sealing machine for tin can(taken from client's factory) | https://youtu.be/UjhW7pJjyr4 |
| Tin can ketchup / Chilli paste filling / canning equipment(taken from client's factory) | https://youtu.be/qazIWEXtxKg |
| Chilli paste canning equipment / sauce filling sealing machine(taken from client's factory) | https://youtu.be/GbjsmXbV7HE |
| Rotary automatic sauce filling sealing machine(taken from client's factory) | https://youtu.be/CA6tBPO0ITU |
| Chilli sauce filling packing equipment(taken from client's factory) | https://youtu.be/mPQsiCudOOA |
| Hair gel filling machine with piston type filling method | https://youtu.be/nVPiL1L5gE4 |
| ready to eat bird nest filling machine for glass jar | https://youtu.be/zFqi5NuwR-Y |
| Glass jar honey filling machine | https://youtu.be/rihUzzN4Wy8 |
| Tremella and red dates (pulp juice) filling capping machine (taken from client's factory) | https://youtu.be/jUDRJwsPuNs |
| Tremella and red dates (pulp juice) filling capping machine | https://youtu.be/W1GahDjkbt0 |
| Chilli sauce filling capping machine for glass bottle (taken from client's factory) | https://youtu.be/PniqFAXQgSk |
| Soy sauce filling machine with hot temperature | https://youtu.be/RoW8QNrOEe4 |
| Semi-automatic multi functional piston type filling machine | https://youtu.be/y0uG33ez3PE |
| Table type semi-automatic water / sauce filling machine | https://youtu.be/Z4A-CZJjDDA |
Packing System
PET Bottle blow molding machine
1. Utilization of automcatic central lubrication.
2. Compact space design for convenience of mold-conversion, repairing, and maintenance.
3. Minimized transfer pitch for increasing heating efficiency and saving energy.
4. Swift exchange design for preform mandrels.
5. Optimized air flow in the oven for stable heating process.
6. Easy to adjust, exchange and access heating oven; Protection for preform thread against heating.
Automatic sleeve labeling machine
1. Shrink Labeling Machine For Sleeve adpots PLC programmable controller, imported servo motor, servo driver,
Frequency converter and transducer.
2. Shrink Labeling Machine For Sleeve adopts the positioning module to ensure the casting label precise, rapid and
Stable.
3. Our Shrink Labeling Machine For Sleeve not only has a highly precise position for casting label, but also withstand
The perfect shape of the bottle after shrinkage.
Automatic shrink wrapping packing machine
Specially designed for beverages, pure water, fruit juice, wine and other drinks. With full automatic functions of bottle transfer and arrange, film wrapping, sealing and cutting, shrinkage, cooling and other qualities. It adopts the world's advanced film thermostatic sealing technology, and the sealing is firmly cleaned. The PLC program is used for automatic circulation control, and the performance is stable and reliable. Three-layer heat insulation, good heat preservation performance, fast heating, energy saving.
Advantages
1) Frequency control, Secondary bottle transport device.
2) The whole set which are push bottle, heat sealing cutting adopt pneumatic structure.
3) Inductive switch control film length.
4) Touch screen, PLC control system advanced reliability of the equipemtn function.
5) Circular wind machine, resuare well-proportioned temperature of the shrink furnace.
6) Strong cooling system can reassure finalize the design quickly.
7) Heat-fast Teflon transport net, transport steady, high strength and stand wear and tear.
8) Frequency conversion timing net transportation structure.
9) The height of the conveyer belt can be made according to the user, adustable range±50mm
10) Bottle transport machine can satisfy the direction of the user, it can prolong and shorten
11) Pterygoid stainless iron heating system, durability.
12) Satisfy the bear storage rack device of the short duration for the product, assure consecutive work for the production line.
How to get quotation?
Please write to us with below information for getting detailed quotation sheet quickly:
- What is the filling material;
- What is your bottle type and cap type;
- How many bottle types that you have;
- How many bottles per hour you will produce;
Service
1. Installation, debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
2. Training
Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
3. Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.
4. After sales
After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.
FAQ
Q: Do you provide customized service
A: We can design the machines according your requirements(materil ,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
Q: What's your guarantee or the warranty of the quality if we buy your machines?
A: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q: How long time for installation?
A: According your machines order, we will send one or two engineers to your plant,it will take about 10 days to 25 days.
Detailed photo for ref
BIG SALE ! ! !
PLS CONTACT ME IF YOU NEED ANY HELP AND ANY DOUBT. WARMLY WELCOME TO US.
CONTACT: VICKIE SUN
MOB (WHATSAPP): 0086 13584426100
SKYPE: vickiesunqiu
EMAIL: sunpiu2012@gmail.com